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Tandem Bearings for Mud Motors: Function, Working Principle, and Where They Fit in a Downhole Motor Assembly

Views: 0     Author: Site Editor     Publish Time: 2026-02-10      Origin: Site

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Tandem bearings are a critical component in the bearing section of many mud motors (downhole motors / screw drilling tools). Their primary job is to support high axial loads while allowing stable rotation, helping the motor deliver torque to the drive shaft and ultimately to the bit with reduced friction and wear.

This article explains what a tandem bearing is, how it works, and where it typically fits inside a downhole motor assembly—plus a practical checklist for engineers and procurement teams sourcing tandem bearings for mud motor service.

Looking for a tandem bearing for a specific motor size? See our Tandem Bearing for 172mm Mud Motor (55SiMoVA, steel ball ϕ20.88\phi 20.88ϕ20.88 mm, 18 balls; custom sizes available).

What Is a Tandem Bearing (in Mud Motor Terms)?

A tandem bearing is a bearing arrangement that uses two or more rows of rolling elements aligned in the same direction so the load can be carried effectively under high axial (thrust) loading. In downhole drilling, axial loads can be substantial due to drilling parameters and bit interaction with the formation.

Compared with single-row arrangements, a tandem configuration is commonly chosen when the goal is to:

  • Handle heavier axial loads

  • Improve stability during rotation

  • Support reliable operation in demanding environments (shock, vibration, mud exposure)

In short: in a mud motor, tandem bearings are primarily about axial load capability and dependable rotational support.

Where Tandem Bearings Fit in a Downhole Motor Assembly

While exact designs vary by manufacturer and motor series, tandem bearings are typically installed in the bearing section and mounted on the drive shaft.

A simplified view of how components relate can look like this:

  1. Power section generates rotational energy

  2. Rotation and load transfer through the drive shaft

  3. Bearing section supports loads (especially axial loads) and maintains stability

  4. Output continues to the bit connection and the bit

In many mud motor assemblies, tandem bearings help support the drive shaft and manage the axial forces that occur during drilling. In practical terms, they are part of the “load-handling backbone” of the motor.

What Tandem Bearings Do in Mud Motors

1) Axial Load Support and Axial Transmission

One of the most important roles of tandem bearings is supporting axial load and enabling axial load transmission through the bearing section.

In drilling operations, axial force can come from factors such as:

  • Weight on bit (WOB)

  • Bit/formation interaction

  • Dynamic loading caused by vibration and drilling transitions

A tandem bearing arrangement is designed to carry these axial loads more effectively than a simple single-row configuration.

2) Reducing Friction and Wear

Tandem bearings rely on rolling elements (for example, steel balls) running between inner and outer rings (races). Rolling motion generally creates less friction than sliding contact, which helps:

  • Reduce wear on contact surfaces

  • Lower heat generation

  • Improve overall operating efficiency

Reducing friction is especially valuable in mud motor applications, where components may operate for long intervals under continuous rotation.

3) Improving Operational Efficiency and Running Stability

A properly specified and manufactured tandem bearing can improve mechanical efficiency and help reduce unwanted noise and vibration (as seen through tool behavior and surface indications). In a downhole motor, stable rotation and controlled vibration are important for:

  • Maintaining consistent drilling performance

  • Protecting related components in the bearing section and drive train

  • Supporting more predictable service life

How a Tandem Bearing Works

At its core, the working principle is straightforward:

  • The rolling elements roll between the inner ring and outer ring

  • These components “support each other” mechanically to carry load while enabling rotation

  • The bearing is mounted on the drive shaft, supporting rotating parts while maintaining the desired load path through the assembly

How the Load Is Carried

When axial load is applied, it transfers through the assembly into the bearing. The rolling elements distribute that load across the raceways. A tandem configuration—with multiple rows aligned in the same direction—helps share the axial load so that no single row is forced to carry the entire burden alone.

How Torque Continues Through the Assembly

The drive shaft transmits torque from the motor’s power section toward the bit. The bearing’s job is not to “create” torque, but to support the rotating shaft under load so torque can be delivered reliably and efficiently with controlled friction.

What Changes in Harsh Downhole Conditions

Downhole environments often include:

  • Drilling mud exposure (abrasive solids, chemical components)

  • Temperature variation (including high-temperature service in some wells)

  • Shock loading and vibration

  • Long operating hours with limited access for maintenance

Because of these factors, mud motor tandem bearings must be specified and sourced with attention to material quality, dimensional accuracy, and consistency of manufacturing processes.

Key Specification Elements to Confirm When Sourcing Tandem Bearings

Even when two parts are both called “tandem bearings,” they may not be interchangeable. For mud motor use, buyers typically confirm four areas: material, rolling element details, dimensions, and configuration options.

1) Material (Example: 55SiMoVA)

Material selection affects strength and durability. For example, one common option is 55SiMoVA, chosen in many applications for its balance of strength and performance potential when processed correctly.

When you request a quote, it’s good practice to confirm:

  • Material grade and traceability

  • Quality system practices (e.g., ISO 9001 frameworks)

  • Any inspection expectations your project requires

2) Rolling Elements: Ball Size and Ball Count

Rolling elements strongly influence load capacity and service behavior. As an example specification used in a 172mm mud motor tandem bearing:

  • Steel ball size: ϕ20.88\phi 20.88ϕ20.88 mm

  • Number of steel balls: 18

In general terms, rolling element geometry and quantity affect:

  • Contact stress

  • Load distribution

  • Wear rate and potential service life

3) Dimensions: OD/ID and Fit With the Assembly

Mud motor components must fit precisely within the motor’s bearing section and on the drive shaft. For a 172mm mud motor tandem bearing example, you may see ranges such as:

  • External diameter (OD): ϕ130\phi 130ϕ130–ϕ135\phi 135ϕ135 mm

  • Inside diameter (ID): ϕ90\phi 90ϕ90–ϕ95\phi 95ϕ95 mm

Because actual assemblies vary, custom sizing is often required. In procurement terms, “customization” usually means aligning OD/ID, stack height, and tolerance requirements with your motor design and matching components.

4) Configuration Options (Columns 9–12)

Some tandem bearing designs include configuration options—for instance:

  • Columns: 9–12

Configuration affects how load is distributed and how the bearing package fits within the available space. When discussing customization, provide your assembly constraints so the supplier can recommend an appropriate configuration.

Keeping Applications Relevant: Mud Motors First

Tandem bearings are used in many fields where axial loads are high, but for this article the key point is their role in:

  • Screw drilling tools

  • Downhole motors / mud motors

  • Drive shaft bearing sections where axial load handling and stable rotation are required

If your procurement team is sourcing specifically for mud motor service, prioritize suppliers that can speak directly to downhole requirements and provide consistent, traceable manufacturing quality.

Practical Sourcing Checklist

To speed up quoting and reduce back-and-forth, prepare the information below before you contact a supplier:

  1. Mud motor size/series (e.g., 172mm) and any drawing references

  2. Required OD/ID, stack height, and key tolerance/fit notes

  3. Expected axial load conditions (or provide drilling parameters such as WOB and RPM ranges)

  4. Mud environment notes (mud type, solids content assumptions, temperature range)

  5. Target service expectation (run time, interval, reliability goal)

  6. Quality expectations (inspection items, documentation, any certification requirements)

  7. Commercial requirements (MOQ expectations, lead time, packaging, shipping destination)

If you can share your motor size and required OD/ID, suppliers can typically confirm feasibility quickly and recommend a suitable tandem bearing specification.

FAQ

1) What is a tandem bearing?

A tandem bearing is a bearing arrangement with two or more rows of rolling elements in the same direction, designed to accommodate high axial loads.

2) Why are tandem bearings used in mud motors?

Mud motors operate under substantial axial load and continuous rotation. Tandem bearings help support axial forces, reduce friction, and improve running stability in the bearing section.

3) Can tandem bearing dimensions be customized for my mud motor?

Yes. For mud motor assemblies, OD/ID and other key dimensions are often customized to match the specific motor design and fit requirements.

4) What information is needed to quote a tandem bearing for a 172mm motor?

At minimum: motor size (172mm), required OD/ID (and tolerances), expected load conditions, operating environment notes (mud and temperature), and any documentation/inspection needs.

5) Do you have a quality/certification system?

Many manufacturers operate under quality management systems (often including standards such as ISO 9001) to support consistent production and inspection. Confirm the exact documentation requirements during inquiry.

Conclusion: What to Remember

In a downhole motor, tandem bearings are primarily about axial load capability, stable rotation, and reliable operation under demanding drilling conditions. They are typically mounted on the drive shaft in the bearing section, helping the motor run efficiently while supporting thrust loads during drilling.

If you’re sourcing a tandem bearing for mud motor service—especially a 172mm mud motor—confirm key specifications (material, ball size/count, OD/ID, configuration options) and share your assembly requirements to ensure correct fit and performance.


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